Puff Plastisol Ink – 56 Colors – Raised Puff Print for Cotton, Polyester & Blends

Puff Plastisol Ink is a ready-to-print raised-puff ink for cotton, polyester & blends. A blowing agent activates in the dryer, swelling a flat print into a soft, rounded, dimensional design that begs to be touched. Available in 56 colors. CPSIA-compliant and phthalate-free, made in Hackensack, New Jersey.

56 colors. Pint, quart, gallon and 5 gallon. Heat cure. Made in the USA.

Always run a test print first. Before any production run, print and fully cure a test on your exact garment and check opacity, hand and wash-fastness. It's the best habit in the shop — if you're not sure on settings, call us at 201-487-9600 before you run the job.

What it prints on

• Cotton
• Polyester
• Cotton/poly blends

Printing & curing

• Mesh: coarse mesh (40–86) to carry the heavy deposit — puff needs a thick deposit to rise well
• Squeegee: 65, 75 or 80 durometer — or a 70/90/70 triple durometer for sharp edges with easy fill
• Flash: 240–260°F between colors
• Cure: bring the full ink film to 320–330°F — always confirm with a temp gun or donut probe, not dryer air temp

Recommended companion products

• Quick Flash Reducer — thins the ink for easier printing and finer detail without killing opacity.
• Soft Hand Base — add for a softer, lighter hand feel on the garment.
• Badass Puff Additive — mix in for a raised, high-rise puff effect.
• Super Puff Additive — step up to the highest, most exaggerated rise.
• UMX® Pantone® Mixing Colors (or the UMX® Mixing Kit) — match any Pantone® color in-house.
• Cleanup: OPTI Wash 125 (odor-free screen & tool wash) and OPTI Spot 303 (spot cleaning).

Custom color matching

We are a Pantone® certified company. Match any Pantone® color with our UMX (Ultimate Mixing System) — verified under D50 lighting, standard turnaround 48–72 hours. Free software at umxsystem.com.

How close are we to your Pantone?

See our Standard Color → Pantone® (PMS) Match Chart — the closest Pantone® reference for every Total Ink Solutions standard color, with RGB and HEX values. For an exact, verified match, our UMX® system mixes to your target.

Safety, PPE & storage

• Wear nitrile gloves and safety glasses; avoid prolonged skin contact with uncured ink.
• Print with adequate ventilation; curing releases vapors — vent your dryer.
• Always stir the ink before use — standard practice to re-blend any settling.
• Storage & shelf life: keep sealed and out of direct sunlight. Shelf life is 1–2 years for standard inks; low-cure and all-polyester inks must be stored at 60–80°F. In high heat expect some expansion in the container — open carefully. Do not freeze.
• Uncured ink is not hazardous waste but should be handled and disposed of per local regulations.
• Refer to the Safety Data Sheet before use.

Compliance

CPSIA compliant — meets 16 CFR Part 1303 (<90 ppm lead in surface coatings) and CPSIA §101 (<100 ppm total lead); safe for use on children's apparel. Phthalate-free formulation.

⚠ WARNING (California Proposition 65): This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Questions?

Total Ink Solutions
200 South Newman Street, Unit 4 & 5
Hackensack, NJ 07601
Phone: 201-487-9600 · Fax: 201-487-9620
Email: sales@totalinksolutions.com